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What is the Cost of a Stacker Conveyor?

What is the Cost of a Stacker Conveyor?

We provide stacker conveyor for sale. The cost of a stacker conveyor can vary widely depending on various factors such as the conveyor's specifications, size, capacity, design complexity, brand, and the supplier or manufacturer.

Stacker conveyors are used for stacking bulk materials into piles or creating stockpiles in industries like mining, quarrying, and material handling. We provide stacker conveyor for sale. The cost of a stacker conveyor can vary widely depending on various factors such as the conveyor's specifications, size, capacity, design complexity, brand, and the supplier or manufacturer.

Core Component of Stacker Conveyor

Each stacker conveyor is composed of essential components that ensure its reliability and efficiency in operation. Additionally, there are optional features designed to cater to specific user requirements.

Key Factors Influence The Cost of a Stacker Conveyor

Evaluating the Cost of Stacker Conveyors

Gaining insight into the intricate dynamics of the components influencing the design and cost of a stacker conveyor is paramount. Let's delve into the impact of various considerations, ranging from the conveyor belt to the fabricated truss, on the design and, ultimately, the pricing of your stacker conveyor.

Conveyor Belts

The optimal throughput (TPH) of your stacker conveyor, in conjunction with diverse material properties, dictates the width and speed of your conveyor belt. Key material properties include:

Conveyor belts are available in widths ranging from 24 to 60 inches, and their construction (steel-belted or multi-ply) is contingent on the required load capacity. At SKE Industries, we estimate that the conveyor belt directly contributes to 3-5% of the total stacker cost, impacting various other machine specifications.

Conveyor Structure

The fabricated framework supporting the conveyor system, inclusive of its drive, reducer, and idlers, is a pivotal factor. The structure's dimensions hinge on the elevation needed by the radial stacker, considering the maximum gradient for efficient material transport.

Conveyor structures can span 50-190 feet or more, achieving discharge heights of up to 65 feet with elevation grades of 18-20°.

Fabricated Truss

For larger conveyor structures, truss construction is imperative, whereas smaller units may utilize 10×25 channel support structures. Notably, truss-built structures can cost approximately 20% more than channel-supported conveyors.

Irrespective of the construction method, the structure must effectively support the total weight of the equipment, the maximum rated load, and additional temporary loads from factors such as snow or wind.

Radial Undercarriage

The radial undercarriage, allowing the conveyor to rotate and discharge material along an arc, contributes to roughly 15% of the unit's cost. Larger conveyors with dedicated hydraulic rise systems can incur an additional 5-10% in costs.

Drive Unit and Reducer

The capacity and elevation of your conveyor system influence the required minimum size of the drive unit and reducer. Typically mounted at the discharge head and attached to the discharge pulley, these components collectively account for 7-10% of the total conveyor cost.

Additional Components

Other essential components that impact the unit's cost encompass:

Mobile Stacker Conveyors

For those necessitating mobility, lightweight stackers can be supplied in a "street-ready" trailer format, towable to the site by a large truck or semi. Equipped with specialized folding mechanisms, brakes, and lighting, these units are typically pricier than similar-sized fixed conveyors.

Hopper

Certain stacker conveyor systems incorporate a hopper mounted over the tail, holding the material before loading it onto the belt. The system can be engineered to load directly from an overland conveyor, belt feeder, transfer chute, or a Bobcat, based on user requirements.

Catwalk

For enhanced convenience and safety during operation and maintenance, a catwalk can be installed on one or both sides of the truss. SKE Industries is adept at customizing any stacker conveyor to meet specific operational requirements.

Given the various factors influencing the cost, it's advisable to consult with conveyor manufacturers or suppliers to obtain accurate and customized price quotes based on the specific requirements of your project. Additionally, comparing quotes from different suppliers can help you make an informed decision based on your budget and project needs.

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