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  • KL Overland Conveyor System
  • KL Overland Conveyor System
  • KL Overland Conveyor System
  • KL Overland Conveyor System
  • KL Overland Conveyor System

KL Overland Conveyor System

KL Overland Conveyor, a type of long distance belt conveyor, is widely used in ports, mining, quarry, metallurgy, chemicals, electricity, and grain industries for raw materials & final production conveying and stacking (stockpiling management).

  • Application
  • Advantage
  • Datasheet
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APPLICATION

Overland conveyors find applications in various industries where the efficient and cost-effective transport of bulk materials over long distances is essential. These conveyors are designed to traverse challenging terrains, including steep inclines, declines, and rough landscapes.

1. Mining Industry

  • Materials Handled: Coal, iron ore, copper, gold, bauxite, and other minerals.
  • Purpose: Transport raw materials from mine sites to processing plants or storage facilities. Replace haul trucks to reduce operational costs and emissions.
  • Example: Coal transportation from open-pit mines to power plants.

2. Quarrying

  • Materials Handled: Aggregates, limestone, sand, gravel, and gypsum.
  • Purpose: Transport extracted materials from quarries to crushers, processing plants, or stockpiles. Facilitate continuous production with reduced downtime.
  • Example: Moving crushed limestone from the quarry face to a cement plant.

3. Cement Industry

  • Materials Handled: Limestone, gypsum, clinker, fly ash, and slag.
  • Purpose: Efficiently connect mining sites with cement plants. Handle raw material transport and finished product delivery.
  • Example: Overland conveyor for transporting gypsum to the cement plant's mixing units.

4. Power Generation

  • Materials Handled: Coal, biomass, and waste materials.
  • Purpose: Deliver fuel (coal or biomass) to thermal power plants. Reduce dependency on truck-based coal supply chains.
  • Example: Transporting lignite from a mine to a thermal power station.

5. Steel and Metal Industries

  • Materials Handled: Iron ore, coke, limestone, and slag.
  • Purpose: Supply raw materials to blast furnaces or direct reduction plants. Efficient movement of slag and by-products to disposal sites.
  • Example: Iron ore handling at integrated steel manufacturing facilities.

6. Port and Marine Terminals

  • Materials Handled: Grain, coal, ores, and other bulk commodities.
  • Purpose: Move bulk materials from docks to stockyards or vice versa. Streamline loading and unloading processes for bulk carriers.
  • Example: Overland conveyors linking stockpiles to ship-loading systems.

7. Fertilizer and Chemical Plants

  • Materials Handled: Potash, phosphates, sulfur, and raw minerals.
  • Purpose: Supply raw feedstock to fertilizer plants. Ensure seamless integration with chemical processing facilities.
  • Example: Phosphate transport from mines to fertilizer production units.

8. Environmental and Waste Management

  • Materials Handled: Ash, slag, and construction debris.
  • Purpose: Efficiently dispose of or recycle industrial by-products. Handle waste transport from urban or industrial sites to treatment plants.
  • Example: Conveyor systems for moving fly ash to landfills.

ADVANTAGE
  • Long-Distance Bulk Material Conveying

    It is designed to transport materials such as coal, limestone, ores, and aggregates over several kilometers. It is capable of handling steep inclines, declines, and curved paths. The conveying capacity can be up 17104m³/h.

  • High Conveying Efficiency

    With energy-efficient drives and optimized designs, it can reduce operational costs. The advanced belt materials ensure durability and longevity of the entire overland conveyor system.

  • Customizable Design Available

    The overland is adaptable to terrain with horizontal and vertical curves. The design can include transfer points, loading stations, and take-up systems.

  • Environmental Benefits

    Overland conveyors may be equipped with dust suppression systems to minimizes dust and spillage. The overland conveyor system can reduce emissions compared to truck haulage.

  • Advanced Controls System

    Overland conveyors can be equipped with remote monitoring and control systems. Incorporates modern control systems for monitoring and automation. Includes safety features such as emergency stops and belt slip detection.

DATASHEET
Items Content
Conveyor Length Up to 20Km or More
Conveyor Capacity 20,000 TPH
Belt Speed 1.5-6.0 m/s
Conveyor Belt Fabric Belt or Steel Cord Belts
Belt Width 50-2,000mm (20-80 inches)
Idlers Carrying Idlers and Return Idlers
Pulleys Drive and Non-Drive Drum Pulleys
Frame ground-mounted, trestle-supported, or gantry structures.
Drive System VFDS, up to 10MW, integrated with PLC or SCADA
Environment Protection Conveyor Covers, Dust Remover
Safety Emergency Stops, Belt Slip Monitoring, Fire Protection, Guarding, etc.
Maintenance Walkways, Inspection Points, Lubrication
Monitoring and Control Sensors, Automation, Predictive Maintenance
EQUIPMENT GALLERY

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